Repair kit for the intake manifold flaps for 1.9 JTDM CDTI TTiD engines

Application:

Alfa Romeo

147 (937_)

1.9 JTD 16V (937.AXG1B, 937.BXG1B) (192 A5.000) 1910cc 140KM/103kW Nov 2002–Mar
2010 1.9 JTD 16V (937.AXG1B, 937.BXG1B) (937 A4.000) 1,910 cc 126 KM/93 kW 2003/09–2004/09
1.9 JTD 16V (937.AXM1B, 937.AXS1B) (192 B1.000) 1,910 cc 136 KM/100 kW 2004/10–2010/03
1.9 JTDM 16V (937.AXN1B, 937.BXN1B) (937 A5.000) 1,910 cc 150 KM/110 kW 2004/09–2010/03

156 (932_)

        1.9 JTD (932AXE00) (192 B1.000) 1,910 cc 136 KM/100 kW Nov. 2002–Nov. 2004
1.9 JTD (932AXE00) (937 A4.000) 1,910 cc 126 KM/93 kW Nov 2003–Sep
2005 2.4 JTD (932A1B__) (839 A6.000) 2,387 cc 140 KM/103 kW Oct. 2000–Sept. 2005
2.4 JTD (932B1) (AR 32501) 2,387 cc 136 KM/100 kW 09/1997–09/2003

156 Sportwagon (932_)

        1.9 JTD (932BXE00) (192 B1.000) 1,910 cc 136 KM/100 kW Nov. 2002–Nov. 2004
1.9 JTD (932BXE00) (937 A4.000) 1,910 cc 126 KM/93 kW Nov. 2003–May
2006 2.4 JTD (932.B1B00) (839 A6.000) 2,387 ccm 140 KM/103 kW Oct 2000–May
2006 2.4 JTD (932B1) (AR 32501) 2,387 ccm 136 KM/100 kW May 2000–September

2003 159 (939_)

1.9 JTDM 16V (939AXC1B, 939AXC12) (939 A2.000) 1,910 cc 150 KM/110 kW September 2005–November

2011 159 Sportwagon (939_)

1.9 JTDM 16V (939BXC1B, 939BXC12) (939 A2.000) 1,910 cc 150 KM/110 kW 2006/03–2011/11


Fiat

CROMA (194_)

1.9 D Multijet (194AXC1B, 194AXC12) (939 A2.000) 1,910 cc 150 KM/110 kW 2005/06–2011/12

STILO (192_)

1.9 D Multijet (937 A5.000) 1,910 cc 150 KM/110 kW 2005/09–2006/11
1.9 JTD (192 A5.000) 1,910 ccm 140 KM/103 kW 2004/01–2006/11
1.9 JTD (937 A4.000) 1,910 ccm 126 KM/93 kW 2003/09–2006/11

STILO Multi Wagon (192_)

1.9 D Multijet (192DXT1B) (937 A5.000) 1,910 cc 150 KM/110 kW 2005/09–2008/08
1.9 JTD (192 A5.000) 1,910 cc 140 KM/103 kW Jan 2004–Aug
2008 1.9 JTD (937 A4.000) 1,910 cc 126 KM/93 kW Sep 2003–Aug

2008 STILO VAN (192_)

1.9 JTD (192DXG1B) (192 A5.000) 1,910 cc 140 KM/103 kW 2003/09–2005/08
1.9 JTD (192DXG1B) (937 A4.000) 1,910 cc 126 KM/93 kW 2003/09–2005/08


Opel

ASTRA H (A04)

1.9 CDTI (L48) (Z 19 DTH) 1,910 cc 150 KM/110 kW 09/2004–10/2010
1.9 CDTI 16V (L48) (Z 19 DTJ) 1,910 cc 120 KM/88 kW 2004/04–2010/10

ASTRA H GTC (A04)

1.9 CDTI (L08) (Z 19 DT) 1,910 cc 120 KM/88 kW 2005/09–2010/10
1.9 CDTi (L08) (Z 19 DTH) 1,910 cc 150 KM/110 kW 2005/03–2010/10
1.9 CDTi 16V (L08) (Z 19 DTJ) 1,910 cc 120 KM/88 kW 2005/03–2010/10

ASTRA H Station Wagon (A04)

1.9 CDTI (L35) (Z 19 DT) 1,910 cc 120 KM/88 kW 09/2005–10/2010
1.9 CDTI (L35) (Z 19 DTH) 1,910 cc 150 KM/110 kW 2004/09–2010/10
1.9 CDTI 16V (L35) (Z 19 DTJ) 1,910 cc 120 KM/88 kW 2004/08–2010/10

ASTRA H TwinTop (A04)

1.9 CDTi (L67) (Z 19 DTH) 1,910 cc 150 KM/110 kW 2005/09–2010/10

SIGNUM liftback (Z03)

1.9 CDTI (F48) (Z 19 DTH) 1,910 cc 150 KM/110 kW 2004/04–2008/02

VECTRA C (Z02)

1.9 CDTI (F69) (Z 19 DTH) 1,910 cc 150 KM/110 kW 2004/04–2008/08

VECTRA C GTS (Z02)

1.9 CDTI (F68) (Z 19 DTH) 1,910 cc 150 KM/110 kW April 2004–August

2008 VECTRA C Station Wagon (Z02)

1.9 CDTI (F35) (Z 19 DTH) 1,910 cc 150 KM/110 kW 04/2004–08/2008

ZAFIRA / ZAFIRA FAMILY B (A05)

1.9 CDTI (M75) (Z 19 DTH) 1,910 cc 150 KM/110 kW 2005/07–2015/04

Saab

9-3 (YS3F, E79, D79, D75)

1.9 TiD (Z 19 DT) 1,910 cc 120 KM/88 kW 09/2004–02/2015
1.9 TiD (Z 19 DTH) 1,910 ccm 150 KM/110 kW 2004/09–2015/02

9-3 Station Wagon (E50)

1.9 TiD (Z 19 DT) 1,910 cc 120 KM/88 kW 2005/03–2015/02
1.9 TiD (Z 19 DTH) 1,910 ccm 150 KM/110 kW 2005/03–2015/02

9-3 Convertible (YS3F)

1.9 TiD (Z 19 DT) 1,910 cc 120 KM/88 kW 2004/09–2015/02
1.9 TiD (Z 19 DTH) 1,910 cc 150 KM/110 kW Jan 2006–Feb

2015 9-5 (YS3E)

1.9 TiD (Z 19 DTH) 1,910 cc 150 KM/110 kW Jan 2006–Dec

2009 9-5 Station Wagon (YS3E)

1.9 TiD (Z 19 DTH) 1,910 cc 150 KM/110 kW Jan 2006–Dec
2009 1.9 TiD (Z 19 DTR) 1,910 ccm 175 KM/129 kW 2007/01–2009/12



The kit fits the original Pierburg manifolds for the 1.9 JTDM CDTI TTiD

Kit

contents:

    4 swirl flap mounts made of high-quality brass;
4 VITON
O-rings set of mounting

screws

Common symptoms of swirl flap strip failure:

increased fuel consumption
loss of power and low torque
appearance of error codes P2279-11 or P2075

General installation

guidelines The repair kit consists of four connectors made of high-quality brass. Installation involves removing the plastic fasteners from the throttle control cable and replacing them with the new components by tightening the nuts included in the kit. Sometimes it is necessary to deepen one hole in the operating rod. After this step, simply reconnect the control cable to the rotary flap joints.

Before installing the kit, check that all flaps move freely. The exception is flap No. 3, which is the operating flap connected to the drive.