Blind plugs for the turbocharger flaps on the VOLVO 2.0d diesel D4204 manifold

Swirl flaps are components used in diesel engines whose primary function is to introduce turbulence into the airflow entering the combustion chamber in order to improve combustion efficiency. Unfortunately, these flaps have many drawbacks.
   First, swirl flaps are engine components that are subject to heavy wear and are prone to failure. Their failure can lead to serious engine performance issues, such as a loss of power, noise, or vibration.
   Second, swirl flaps, even when open, significantly restrict airflow, which creates additional resistance and reduces combustion efficiency. In particular, when an engine is modified to increase power and torque, swirl flaps become a major limitation on engine performance.
   Finally, swirl flaps are also expensive to repair or replace. Removing them and replacing them with plugs is a popular modification among automotive enthusiasts who want to boost their engine’s performance and avoid costly repairs.

Application:

VOLVO

    S60
S60 II (134)
Engine Engine Code Production Years kW KM ccm
D5 D 4204 T11 2015/03 - 2018/05 165 224 1969
D3 D 4204 T9, D 4204 T4 March 2015 – May 2018 110 150 1969
D2 D 4204 T20, D 4204 T8 March 2015 – May 2018 88 120 1969
D4 D 4204 T5 September 2013 - 2015/12 133 181 1969
D4 D 4204 T14 2015/03 - 2018/05 140 190 1969
S80
S80 II (124)
Engine Engine Code Production Years kW KM ccm
D4 D 4204 T5 09/2013 - 12/2016 133 181 1969
S90
S90 II (234)
Engine Engine Code Production Years kW KM ccm
D5 AWD D 4204 T23 Mar 2016 – Dec 2021 173 235 1969
D3 D 4204 T16, D 4204 T9 Mar 2016 – Dec 2021 110 150 1969
D4 AWD D 4204 T14 Mar 2016 - 2021/12 140 190 1969
D4 D 4204 T14 2016/03 - 2021/12 140 190 1969 with
V40
V40 Hatchback (525)
        Engine Engine Code Production Years kW KM ccm
D3 D 4204 T16, D 4204 T9 April 2015 - August 2019 110 150 1969
D2 D 4204 T13, D 4204 T8 February 2015 - 2019/08 88 120 1969
D4 D 4204 T14 2014/05 - 2019/08 140 190 1969
V60
V60 I (155)
Engine Engine Code Production Years kW KM ccm
D4 D 4204 T5 10/2013 - 12/2015 133 181 1969
D4 D 4204 T14 03/2015 - 2018/05 140 190 1969
D3 D 4204 T9, D 4204 T4 2015/03 - 2018/05 110 150 1969
D2 D 4204 T20, D 4204 T8 March 2015 – May 2018 88 120 1969
D5 D 4204 T11 March 2015 – May 2018 165 224 1969
V60 II (225)
Engine Engine Code Production Years kW KM ccm
D4 D 4204 T14 2018/02 - 2021/12 140 190 1969
V70
V70 III (135)
Engine Engine Code Production Years kW KM ccm
D2 D 4204 T20 2015/03 - 2016/04 88 120 1969
D3 D 4204 T9 2015/03 - 2016/04 110 150 1969
D4 D 4204 T5 2013/10 - 2016/04 133 181 1969
V90
V90 II Estate (235)
Engine Engine Code Production Years kW KM ccm
D3 D 4204 T16, D 4204 T9 2016/03 - 2021/12 110 150 1969
D5 AWD D 4204 T23 2016/03 - 2021/12 173 235 1969
D4 AWD D 4204 T14 2016/03 - 2021/12 140 190 1969
D4 D 4204 T14 2016/03 - 2021/12 140 190 1969
D3 AWD D 4204 T4 2016/03 - 2021/12 110 150 1969
XC40
XC40 (536)
        Engine Engine Code Production Years kW KM ccm
D3 D 4204 T16 2018/09 - 2021/09 110 150 1969
D4 AWD D 4204 T12 2017/10 – 2021/09 140 190 1969
D3 AWD D 4204 T16 2018/09 – 2021/09 110 150 1969
XC60
XC60 I SUV (156)
Engine Engine Code Production Years kW KM cc
D4 D 4204 T5 Oct 2013 – Dec 2015 133 181 1969
D3 D 4204 T4 Mar 2015 - 2017/04 110 150 1969
D4 D 4204 T14 2015/03 - 2017/02 140 190 1969
XC60 II (246)
Engine Engine Code Production Years kW KM ccm
D4 AWD D 4204 T14 2017/03 - 2021/12 140 190 1969
D3 D 4204 T4 2017/03 - 2021/12 110 150 1969
D5 AWD D 4204 T23 2017/03 - 2022/12 173 235 1969
D4 D 4204 T14 2017/03 - 2021/12 140 190 1969
XC70
XC70 II (136)
Engine Engine Code Production Years kW KM ccm
D4 D 4204 T5 10/2013 - 04/2016 133 181 1969
XC90
XC90 II (256)
Engine Engine Code Production Years kW KM ccm
D4 D 4204 T14 2015/06 - 2018/12 140 190 1969
D4 AWD D 4204 T6 2015/10 - 2018/12 140 190 1969
D5 AWD D 4204 T11 2014/09 - 2016/12 165 224 1969
D5 AWD D 4204 T23 2016/03 - 2019/12 173 235 1969  

ENGINES: 2.0 DIESEL D4204

Original part number 31431955, 32441699

Installing the kit requires removing (disabling/deactivating) the actuator by making changes to the ECU software.

Installing the kit requires plugging the exhaust gas recirculation valve

Kit
contents:

Manifold plugs: 9 pcs. 

Technical Specifications:

Plugs made of PA66 GF35 plastic—the same material as the manifold and swirl
flaps Perfect dimensional repeatability.
Polish product. - Manufacturer: ADITECH 

Aditech Sp. z o.o. assumes no liability for the use of this part on public roads where the removal of emission control devices is prohibited. It is the customer’s responsibility to ensure compliance with the rules and regulations applicable in their home country. For use in motorsports off public roads.